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Main / Macaroni lines / Automatic pasta line with the capacity of 150 kg/hr with the conveyor drying complex

Automatic pasta line with the capacity up to 150 kg/hr with the conveyor drying complex 

 
 
 
 
 
 
 
This pasta line is intended for the short-cut pasta production with capcity up to 150 kg/h.
Capacity is determined on the finished product and depends on the shape of product and type of the raw material.
 
Pressing section Drying section  Packaging and weighing section***
1. Flour sifting machine with the bag tilter* 7. Air coveyor with paste layer 13. Inclined belt conveyor with feed hopper
2. Screw conveyor* 8. Cabinet drier 14. Packaging and weighing machine
3. Compressor station 9. Steaming unit 15. Packed product belt conveyor 2 meters
4. Pressing section control panel 10. Inclined belt conveyor  
5. Pasta press, Pasta extruder 11. Stabilization service bin  
6. Steaming unit** 12. Finished product belt conveyor (1.5 meters)  

* Flour sifting machine with the bag tilter and screw conveyor together make flour prepearing section. This section is not included in standart configuration and it is optional.

** Steaming unit is not included in standart configuration, but it is recommened in order to make product with the better properties, and also it helps to get better product from the low quality flour

 *** Packaging and weighing complex is optional

Pasta line has the following features:
  • Process automation;
  • Pneumo-electronic system used for raw material dosing;
  • Vacuum kneading;
  • Standalone hydraulic system which monitors water flow and temperature of water depending on its function
  • Paste steaming
  • Automated drying section;
  • Packaging and weighing machine, operate in an automatic mode.
  • Small size
  • Easy maintenance and repair.

    In the design and manufacture of the proposed equipment we used modern materials and components, as well as cutting-edge technology in accordance with the relevant international requirements

Download full catalog  Download Automatic pasta line up to 150 kg/hr.pdf

Specifications summary
Parameter name Pressing section Drying section (3 units)
Electric power Electric power with steam*
Maximal capacity per test pieces, kg/h up to 190 up to 190
Maximal capacity per dry product, kg/h up to 150 up to 150
Installed power, kW 23 103 16
Average power consumption, kW 16,1 43,2 11.2
Steam consumption, kg/h - - 38,4
Water consumption, l/h 40 20 -
Drying band area, m2 - 48
Number of drying climatic zones - 4
Number of drying bands - 3
Operating personel, pers 1

*This unit can be connected to the steam system (if available). Steam pressure in the system must be not less than 3,5 atm (Bar) and temperature not less than 140 ° С

Process summary

     Flour is feed into the Flour sifting machine, at the dimension of 100 kg from 50 kg bags to remove foreign elements. Sifted flour is feed into the bunker, which is above the press, where it is feed into the mixing bunker by pneumo-electric system with water. It is important to note that the mixer is vacuumed. Ready-made vacuumed dough is fed into the operating cylinder by the conveyor screw from the mixer and then it gets onto the pressing head with dies for pasta forming. Cutting mechanism has a fluent rpm adjustment that allows to produce pasta form 3-40 mm
    Temperature conditions of water used for pasta kneading, work cylinder and pressing head cooling, are maintained by the press standalone (closed-loop) hydraulic system. It means that the press may operate without water draining to sewer system. By separate agreement, the press may be fitted with main drive gear governor for fine tuning of production capacity.
    Thus formed pasta pieces are exposed to steaming unit in order to make them more vitreous and to improve pasta organoleptic characteristics. Steaming unit fitted with all the required control and safety automatic equipment.
    Fresh product is feeding to drying section by air conveyer with the layer and are evenly laid on the upper band. Belt drier includes seven bands located one above another and is divided into five climatic zones with separate control of temperature and humidity in each zone. Cabined drier is intended for decreasing of paste moisture content from original 33% to 12-13% and is 8 m long. Maximal cumulative time for the product staying in cabinet drier is 4 hours.
    Dry paste is exposed to the second steaming unit to remove internal stresses and to prevent product cracking. Then the product is fed by the inclined belt conveyor to revolver type stabilization bin wherein it undergoes final stabilization, moisture distribution and cooling for 6 to 8 hours. 
   To pack the paste in polypropylene packets with the volume of 400 g to 1,000 g, Packaging and weighing section is used. Dry paste is fed by inclined belt conveyor to Packaging and weighing machine bin. Packaging and weighing machine weighs and packs paste in packets with the capacity of up to 20 packets/minute. Belt conveyor for packed products takes finished packets filled with paste away from the machine.
    All the processes in the described line are automated enabling the line operation by one operator while working according to the specified parameters.
Packaging and weighing machine operation requires 1 attending person   

. The optimal operating mode for the line is 24/7

News

Pasta machines maker - Company BID invites you at Exhibition FoodTec 2019 in DELHI to tell you everything about pasta manufacturing and pasta machines!

On behalf of, BID LLC, Ukraine, designer, and manufacturer of Pasta production Lines and Kaustav Engineering - an authorized sales and service agent in India....

27.08.19Read

In November 2018, we participated in the Gulfood 2018 exhibition that took place in Dubai.

In November 2018, we participated in the Gulfood 2018 exhibition that took place in Dubai....

01.12.18Read

We invite and will be glad to see you at our booth of Pasta eqipment

BID company regularly participates in exhibitions all over the world. At this moment more than 10 our pasta production lines have already been installed and are successfully operating in India. ...

06.03.18Read

International FoodTec India 2017

Dear friends, It is an honour for us to have a privilege to invite you at International FoodTec India 2017. Exhibition will be held in New Delhi at Pragati Maidan on August 21-23 . Hall 12 Stall A11...

09.08.17Read

Contacts

 
"BID" Ltd. Ukraine
  49124 Ukraine, Dnipro, Lipova st., 10
  bid@bid.dp.ua
  +38(056)372-50-22, +38(056)729-51-21
  bid.dp

English:
  +38(067)810-93-42
  sd@bid.dp.ua
Сергей (Sergey)

Sales and technical advice:
  +38(067)630-12-15
  com@bid.dp.ua
Анатолий (Anatoly)

Dealer in India:
  Kaustav Engineering 500/1 Mohishila Conony, Asansol-3, West Bengal, India
  kaustav.engineering@gmail.com
  +91(963)50-95-406, +91(933)31-00-367
Dealer in Europe:
  OUR BUSINESS Spka z o.o. Al.Mireckiego 22, 41-200 Sosnowiec, Poland
  ourbusiness0615@gmail.com
  +48(690)44-90-93
Dealer in Uzbekistan:
  "Engineering Solutions" Ltd, O'zbekiston Ovozi 21, Tashkent, Uzbekistan Republic
  engisol@yandex.ru
  +99(893)397-46-88, +99(897)745-07-20
www.engisol.gl.uz