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Main / Macaroni lines / Automatic pasta line with the capacity of 550 kg/hr with the conveyor drying complex

Automatic pasta line with the capacity up to 550 kg/hr with the conveyor drying complex 

 
 
 
 
 
 
 
This pasta line is intended for the short-cut pasta production with the capcity up to 550 kg/h. Capacity is determined on finished product and depends on the shape of product and type of the raw material.
 
Pressing section Drying section Packaging and weighing section***
1. Flour preparation section: bag tilter, flour mixer, screw conveyor  6. Air conveyer with paste layer  13. Inclined belt conveyor (4 meters) with feed hopper 
2. Flour sifter 7. Drier with belt conveyor  (9 units) 14. Packaging and weighing machine 
3. Turbo mixer with dispenser 8. Belt conveyor  15. Packed product belt conveyor 2 meters 
4. Pasta press 9. Steaming unit   
5. Steaming unit ** 10. Inclined belt conveyor   
  11. Stabilization service bin  (2 units)  
  12. Belt conveyor for the finished product (2 units)   

* Flour preparation section is optional.

** Steaming unit is not included in standart configuration, but it is recommened in order to make product with the better properties, and also it helps to make a better product from the low quality flour

***Packaging and weighing complex is optional

Pasta line has the following features:

  • Process automation
  • Pneumo-electronic system used for raw material dosing
  • Vacuum kneading
  • Standalone hydraulic system which monitors water flow and temperature of water depending on its function
  • Pasta steaming
  • Automated drying section
  • Autonomous hydraulic system for tracking the waters flow and its temperature depending on the destination 
  • Easy to maintenance and repair.

 In the design and manufacture of the proposed equipment we used modern materials and components, as well as cutting-edge technology in accordance with the relevant international requirements

Download full catalog  Download Automatic pasta line up to 550 kg/hr.pdf

Specifications summary

Characteristic Pressing section Drying section
Electric power  Electric power with steam *
Maximal capacity for fresh pasta, kg/h 690 690
Maximal capacity for dry product, kg/h 550 550
Installed power, kW 49 245 30
Average power consumption , kW 34,3 119,3 21
Steam consumption, kg/h  -  - 118 
Water consumption, l/hr 140 40 -
Drying band area, sq.m. - 252
Number of drying climatic zones - 9
Operating personnel, pers. 1
* If the client possesses steaming unit, it is possible to connect drying section to the steaming unit. Steam pressure should be not less than 3.5 bars and temperature not less than 140 °С.
Process summary

  Flour contained in 50 kg sacks is discharged by sack tilter to the flour dressing unit(1) having the
volume of 250 kg wherein it is mixed to level the moisture and organoleptic characteristics of raw
materials. Then it is fed by auger conveyor to the flour sifting machine(2) to remove foreign substances (admixtures). Sifted flour is transported by air conveyor to the service bin located above the press(3) from where it is moved, together with water, by pneumo-electronic system to the kneader bin. Note please that kneader is vacuumized. Finished vacuumized pasta from the kneader is fed by the auger to the working cylinder and further to the pressing head. When passing through the die with extrusion nozzles, pasta is shaped in various paste forms.

  Temperature conditions of water used for pasta kneading, working cylinder and pressing head cooling, are maintained by the press standalone (closed-loop) hydraulic system. It means that the press may operate without water draining to sewer system. By separate agreement, the press may be fitted with main drive  gear governor for fine tuning of production capacity.
   
   Thus formed pasta pieces are exposed to steaming so as to make them more vitreous and to improve pasta organoleptic characteristics in the steaming unit (5) fitted with all the required control and safety automatic equipment.

    Test pieces are fed to drying section by air conveyer with the layer(6) and are evenly laid on the upper band. Cabinet drier(7) includes seven bands located one above another and is divided into five climatic zones with separate control of temperature and humidity in each zone. Cabinet drier is intended for  decreasing of pasta moisture content from original 33% to 12-13% and is 12 m long. Maximal cumulative time for the product staying in cabinet drier is 4 hours.

Dry pasta is exposed to the second steaming(8) to remove internal stresses and to prevent of product cracking. Then the product is fed by the inclined belt conveyor(9) to revolver type stabilization bin(10)  wherein it undergoes final stabilization, moisture distribution and cooling for 6 to 8 hours. 

   After stabilization dry pasta packed by weighing machine in polypropylene packets with the volume of 400 g to 1,000 g: after stabilization bin dry pasta is fed by inclined belt conveyor(12) to packaging and weighing machine bin(13). Packaging and weighing machine(13) weighs and packs pasta in packets with the capacity of up to 25 packets/minute. Belt conveyor for packed products(14) takes finished packets filled with pasta away from the machine.
All the processes in the described line are automated and allows to operate the line only by one operator.
Packaging and weighing machine operation requires 1 attending person.

The optimal operating mode for the line is 24-hour operation.

News

Pasta machines maker - Company BID invites you at Exhibition FoodTec 2019 in DELHI to tell you everything about pasta manufacturing and pasta machines!

On behalf of, BID LLC, Ukraine, designer, and manufacturer of Pasta production Lines and Kaustav Engineering - an authorized sales and service agent in India....

27.08.19Read

In November 2018, we participated in the Gulfood 2018 exhibition that took place in Dubai.

In November 2018, we participated in the Gulfood 2018 exhibition that took place in Dubai....

01.12.18Read

We invite and will be glad to see you at our booth of Pasta eqipment

BID company regularly participates in exhibitions all over the world. At this moment more than 10 our pasta production lines have already been installed and are successfully operating in India. ...

06.03.18Read

International FoodTec India 2017

Dear friends, It is an honour for us to have a privilege to invite you at International FoodTec India 2017. Exhibition will be held in New Delhi at Pragati Maidan on August 21-23 . Hall 12 Stall A11...

09.08.17Read

Contacts

 
"BID" Ltd. Ukraine
  49124 Ukraine, Dnipro, Lipova st., 10
  bid@bid.dp.ua
  +38(056)372-50-22, +38(056)729-51-21
  bid.dp

English:
  +38(067)810-93-42
  sd@bid.dp.ua
Сергей (Sergey)

Sales and technical advice:
  +38(067)630-12-15
  com@bid.dp.ua
Анатолий (Anatoly)

Dealer in India:
  Kaustav Engineering 500/1 Mohishila Conony, Asansol-3, West Bengal, India
  kaustav.engineering@gmail.com
  +91(963)50-95-406, +91(933)31-00-367
Dealer in Europe:
  OUR BUSINESS Spka z o.o. Al.Mireckiego 22, 41-200 Sosnowiec, Poland
  ourbusiness0615@gmail.com
  +48(690)44-90-93
Dealer in Uzbekistan:
  "Engineering Solutions" Ltd, O'zbekiston Ovozi 21, Tashkent, Uzbekistan Republic
  engisol@yandex.ru
  +99(893)397-46-88, +99(897)745-07-20
www.engisol.gl.uz