MENU
Main / Macaroni lines / Pasta line with the capacity up to 300 kg/hr with the conveyor drying complex

Pasta line with the capacity up to 300 kg/hr with the conveyor drying complex

 
 
 
 
 
This pasta line is intended for the short-cut pasta production. Capacity is based on the final product and can reach up to 300 kg/hour 

Pressing section Drying section Packaging-and-weighing section
1. Flour preparation section: bag tilter, flour mixer, screw conveyor  6. Air conveyer with pasta layer 12. Inclined belt conveyor (4 meters) with feed hopper
2. Flour sifter 7. Drying chamber 13. Packaging-and-weighing machine
3. Pasta press, Pasta extruder 8. Steaming unit 14. Packed product belt conveyor (2 meters)
4. Pressing section control panel 9. Inclined belt conveyor (4 meters)  
5. Steaming unit 10. Stabilization service bin  
  11. Dried product belt conveyor (1.5 meters)  

Features of pasta manufacturing machine:
  • Process automation
  • Pneumo-electronic system used for raw material dosing
  • Vacuum kneading
  • Standalone hydraulic system which monitors water flow and temperature of water depending on its function
  • Paste steaming
  • Automated drying section
  • Small size
  • Easy maintenance and repair

In the design and manufacture of the proposed equipment we used modern materials and components, as well as cutting-edge technology in accordance with the relevant international requirements

Download full catalog  Download Automatic pasta line up to 300 kg/hr.pdf

Specifications summary
Characteristic Pressing section Drying section
Electric power Electric power with steam*
Maximal capacity for fresh pasta, kg/h up to 375 up to 375
Maximal capacity for dry product, kg/h up to 300 up to 300
Installed power, kW   33 136 22 
Average power consumption, kW 23.1 69.4 15.4
Steam consumption, kg/h  -  -  64.8
Water consumption, l/hr 75 30 -
Drying band area, sq.m. - 112
Number of drying climatic zones - 6
Number of drying bands - 7
Operating personnel, pers. 1

*Drying complex and steaming unit can be connected to the steam system of the client (if available). Steam pressure should be not less than 3.5 bars and temperature not less than 140 °С.

Process summary

Flour contained in 50 kg sacks is discharged by sack tilter to the flour dressing unit having the volume of 250 kg wherein it is mixed to level the moisture and organoleptic characteristics of raw materials. Then it is fed by auger conveyor to the flour sifting machine to remove foreign substances (admixtures). Sifted flour is transported by air conveyor to the service bin located above the press from where it is moved, together with water, by pneumo-electronic system to the kneader bin. Note please that kneader is vacuumized. Finished vacuumized pasta from the kneader is fed by the auger to the working cylinder and further to the pressing head. When passing through the die with extrusion nozzles, pasta is shaped in various paste forms. Cutting tool has fine speed adjustment which allows to produce paste 3 to 40 mm long

Temperature conditions of water used for pasta kneading, working cylinder and pressing head cooling, are maintained by the press standalone (closed-loop) hydraulic system. It means that the press may operate without water draining to sewer system. By separate agreement, the press may be fitted with main drive gear governor for fine tuning of production capacity.
Thus formed pasta pieces are exposed to steaming so as to make them more vitreous and to improve pasta organoleptic characteristics in the steaming unit fitted with all the required control and safety automatic equipment.

Test pieces are fed to drying section by air conveyer with the layer and are evenly laid on the upper band. Belt drier includes seven bands located one above another and is divided into five climatic zones with separate control of temperature and humidity in each zone. Cabined drier is intended for decreasing of paste moisture content from original 33% to 12-13% and is 8 m long. Maximal cumulative time for the product staying in cabinet drier is 4 hours.

Dry paste is exposed to the second steaming to remove internal stresses and to prevent product cracking. Then the product is fed by the inclined belt conveyor to revolver type stabilization bin wherein it undergoes final stabilization, moisture distribution and cooling for 6 to 8 hours.
To pack the paste in polypropylene packets with the volume of 400 g to 1,000 g, Packaging and weighing section is used. Dry paste is fed by inclined belt conveyor to Packaging and weighing machine bin. Packaging and weighing machine weighs and packs paste in packets with the capacity of up to 20 packets/minute. Belt conveyor for packed products takes finished packets filled with paste away from the machine.
All the processes utilized in the described line are automated enabling the line operation by one operator while working according to the specified parameters.
Packaging and weighing machine operation requires 1 attending person

The optimal operating mode for the line is 24-hour operation

 

News

Pasta machines maker - Company BID invites you at Exhibition FoodTec 2019 in DELHI to tell you everything about pasta manufacturing and pasta machines!

On behalf of, BID LLC, Ukraine, designer, and manufacturer of Pasta production Lines and Kaustav Engineering - an authorized sales and service agent in India....

27.08.19Read

In November 2018, we participated in the Gulfood 2018 exhibition that took place in Dubai.

In November 2018, we participated in the Gulfood 2018 exhibition that took place in Dubai....

01.12.18Read

We invite and will be glad to see you at our booth of Pasta eqipment

BID company regularly participates in exhibitions all over the world. At this moment more than 10 our pasta production lines have already been installed and are successfully operating in India. ...

06.03.18Read

International FoodTec India 2017

Dear friends, It is an honour for us to have a privilege to invite you at International FoodTec India 2017. Exhibition will be held in New Delhi at Pragati Maidan on August 21-23 . Hall 12 Stall A11...

09.08.17Read

Contacts

 
"BID" Ltd. Ukraine
  49124 Ukraine, Dnipro, Lipova st., 10
  bid@bid.dp.ua
  +38(056)372-50-22, +38(056)729-51-21
  bid.dp

English:
  +38(067)810-93-42
  sd@bid.dp.ua
Сергей (Sergey)

Sales and technical advice:
  +38(067)630-12-15
  com@bid.dp.ua
Анатолий (Anatoly)

Dealer in India:
  Kaustav Engineering 500/1 Mohishila Conony, Asansol-3, West Bengal, India
  kaustav.engineering@gmail.com
  +91(963)50-95-406, +91(933)31-00-367
Dealer in Europe:
  OUR BUSINESS Spka z o.o. Al.Mireckiego 22, 41-200 Sosnowiec, Poland
  ourbusiness0615@gmail.com
  +48(690)44-90-93
Dealer in Uzbekistan:
  "Engineering Solutions" Ltd, O'zbekiston Ovozi 21, Tashkent, Uzbekistan Republic
  engisol@yandex.ru
  +99(893)397-46-88, +99(897)745-07-20
www.engisol.gl.uz